Enameled Silver Wire Description
Enameled Silver Wire is designed to deliver exceptional performance in
demanding electrical applications. Featuring excellent bending properties and
high flexibility of the enamel, this wire ensures smooth and reliable operation
in tight spaces and high-stress environments. It offers outstanding resistance
to abrasion, making it ideal for long-term use in challenging conditions. With high
mechanical strength and superior thermal properties, Enameled Silver Wire
is well-suited for applications subjected to constant high temperatures and
mechanical stress.
In addition to its excellent
performance in extreme environments, it provides excellent resistance to
chemicals, refrigerants, and freon, ensuring durability and reliability.
Whether used in motors, transformers, or other high-performance electronics,
Silver Enameled Wire stands out for its outstanding mechanical and chemical
properties, making it an ideal choice for advanced electrical windings that
require both strength and flexibility.
Enameled Silver Wire Applications
·
Electrical Motors - Winding for electric
motors, both small and large industrial types.
·
Transformers - Winding of transformer coils
for efficient energy conversion.
·
Inductors and Coils - Used in RF circuits and
electromagnetic coils.
·
Speakers and Microphones - Winding for audio
components to improve sound quality.
·
Sensors and Actuators - Manufacturing of
sensors and actuators in automotive and industrial applications.
·
Medical Equipment - Wiring for critical
medical devices, including MRI machines and pacemakers.
·
Aerospace Applications - Wiring for satellites
and aircraft due to its high-temperature resistance.
·
Electrical Appliances - Used in wiring for
household and industrial electrical appliances.
·
Automotive Wiring - Wiring for motors,
electrical systems, and harnesses in automotive applications.
Enameled Silver Wire Packaging
Our products are packaged in customized cartons of various
sizes based on the material dimensions. Small items are securely packed in PP
boxes, while larger items are placed in custom wooden crates. We ensure strict
adherence to packaging customization and the use of appropriate cushioning
materials to provide optimal protection during transportation.

Packaging: Carton, Wooden box, Paper barrel, Iron barrel, or
Customized.
Kindly review the packaging
details provided for your reference.
Manufacturing Process
1. Manufacturing Process
2. Testing Method
(1) Direct Reading Spectrometer: Fast and accurate metal
composition analysis.
(2) XRF Spectrometer (X-Ray Fluorescence Spectrometer): Rapid
detection of hazardous substances.
(3) ICP Spectrometer (Inductively Coupled Plasma Spectrometer):
Accurate qualitative and quantitative analysis.
(4) Tensile Strength Tester: Testing material performance.
Please refer to the SAM testing procedures for detailed information.
Enameled Silver Wire FAQs
Q1. What is Enameled Silver Wire?
Enameled Silver Wire is a type of wire that has a thin
coating of insulating enamel applied to its surface. It is primarily used in
electrical and electronic applications to create electromagnetic fields, such
as in motors, transformers, and coils.
Q2. What are the key benefits of Enameled Silver Wire?
· High
Conductivity: The silver content in the wire enhances electrical conductivity,
improving performance in high-frequency applications.
·
Superior Durability: The enamel coating provides excellent insulation, ensuring
the wire can withstand high temperatures and harsh conditions.
·
Flexibility: The wire offers excellent winding properties, reducing the risk of
breakage during winding or use.
Q3. How is the enamel coating applied to the wire?
The enamel coating is applied in a continuous process where
the wire is drawn through a series of steps, including annealing, insulation
coating, curing, and lubrication. The coating is designed to provide excellent
mechanical and electrical properties.
Performance Comparison Table with Competitive Products
Enameled Silver Wire vs. Enameled Copper Wire
Property
|
Enameled Silver Wire
|
Enameled Copper Wire
|
Base Material
|
Silver
|
Copper
|
Wire Diameter
|
0.016-0.50 mm, or Customized
|
0.01-0.5 mm, or Customized
|
Density (g/cm3)
|
10.49
|
8.93
|
Conductivity
|
62.5 S/m*106
|
58.5 S/m*106
|
IACS
|
108%
|
101%
|
Elongation
|
20%
|
25%
|
Tensile Strength
|
200 N/mm2
|
260 N/mm2
|
Related Information
1. Lubricant
We add a small, precise amount of lubricant (mainly a
special type of paraffin) to the wire to achieve excellent winding performance,
preventing wire breakage during various winding processes.
2. Insulation
Types
SAM offers a variety of insulation layers. Polyurethane
insulation has the advantage of being easily soldered and connected, while polyimide
insulation is more heat-resistant. Using composite coatings such as nylon or
polyamide-imide can enhance certain properties, such as mechanical strength or
chemical resistance.