Porous Tantalum Carbide Description
Porous Tantalum Carbide developed by Stanford Advanced Materials (SAM) is a
cutting-edge material engineered to meet the demanding requirements of
next-generation SiC crystal growth systems. With an exceptionally high porosity
of up to 75%, this material offers excellent gas permeability, enabling precise
control of vapor-phase composition, local temperature gradients, and material
flow direction within the thermal field. Unlike conventional graphite or porous
graphite materials that may lead to carbon-related defects or suffer from
insufficient permeability, SAM’s porous tantalum carbide combines superior
hardness, strength, and purity—making it ideal for high-temperature
environments where structural integrity and thermal stability are critical.
Porous Tantalum Carbide Applications
·
Molten Aluminum Transfer
Used for efficiently transferring
molten aluminum from furnaces to molds or other processing units in casting
operations.
·
Non-Ferrous Metal Casting
Ideal for pouring and transferring
various non-ferrous metals such as copper, brass, and zinc alloys.
·
Foundry Operations
Essential in metal foundries for
precise and controlled pouring during metal casting and molding processes.
·
Die Casting and Investment Casting
Employed in die casting and
investment casting processes to handle molten metals with minimal
contamination.
·
Metal Refining and Alloying
Used in refining and alloying
processes where the ladle needs to maintain the integrity of the molten metal.
·
Heat Treatment and Melting Furnaces
Ideal for use in melting and
holding furnaces, ensuring stable metal temperatures during pouring operations.
Porous Tantalum Carbide Packaging
Our products are packaged in customized cartons of various
sizes based on the material dimensions. Small items are securely packed in PP
boxes, while larger items are placed in custom wooden crates. We ensure strict
adherence to packaging customization and the use of appropriate cushioning
materials to provide optimal protection during transportation.

Packaging: Carton, Wooden Box, or Customized.
Kindly review the packaging
details provided for your reference.
Manufacturing Process
1. Testing Method
(1) Chemical Composition Analysis - Verified using techniques
such as GDMS or XRF to ensure compliance with purity requirements.
(2) Mechanical Properties Testing - Includes tensile strength,
yield strength, and elongation tests to assess material performance.
(3) Dimensional Inspection - Measures thickness, width, and
length to ensure adherence to specified tolerances.
(4) Surface Quality Inspection - Checks for defects such as
scratches, cracks, or inclusions through visual and ultrasonic examination.
(5) Hardness Testing - Determines material hardness to confirm
uniformity and mechanical reliability.
Please refer to the SAM testing procedures for detailed information.
Porous Tantalum Carbide FAQs
Q1: What is Porous Tantalum Carbide?
A1: Porous Tantalum Carbide is a high-strength,
high-temperature-resistant ceramic material featuring a controlled pore
structure, designed for use in advanced thermal and crystal growth
applications.
Q2: What is the typical porosity of this material?
A2: SAM’s porous tantalum carbide can achieve porosity levels up to 75%,
with 70% being a standard offering, enabling excellent gas permeability.
Q3: What are the key advantages over traditional porous
graphite?
A3: It offers superior hardness, mechanical strength, purity, and
structural integrity, while avoiding issues like particle shedding, low etch
resistance, and limited gas permeability.
Q4: In what applications is Porous Tantalum Carbide
commonly used?
A4: It is primarily used in SiC crystal growth systems, vapor-phase
composition control, thermal gradient regulation, and gas flow guidance in
high-temperature processes.
Performance Comparison Table with Competitive Products
Property / Material
|
Tantalum Carbide (TaC)
|
Silicon Carbide (SiC)
|
Graphite Foam
|
Melting Point (°C)
|
~3880℃
|
~2730℃
|
~3600℃
|
Thermal Conductivity
|
Moderate (~22 W/m·K)
|
High (~120-200 W/m·K)
|
Moderate to Low (~30-70 W/m·K)
|
Electrical Conductivity
|
Good (Conductive)
|
Semi-conductive / Insulating (depends on type)
|
Good (Conductive)
|
Hardness (Vickers)
|
Very High (~2000 HV)
|
Very High (~2500-3000 HV)
|
Low (structure is soft and porous)
|
Corrosion Resistance
|
Excellent (especially chemical resistance)
|
Excellent (especially in harsh environments)
|
Fair to Moderate (oxidizes at high temps)
|
Gas Permeability
|
Tunable (in porous form)
|
Very low in dense form
|
High (very permeable)
|
Mechanical Strength
|
High (even in porous form)
|
Very high in dense form
|
Low to moderate (brittle structure)
|